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【质量英文】什么是8D?

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8D stands for the 8 disciplines of problem solving.

8D代表着解决问题的八步法。

They represent 8 steps to take to solve difficult, recurring or critical problems (often customer failures or major cost drivers).

8D代表着解决有难度、重复发生,或者严重的问题(通常是客户倒闭,或者主要的成本驱动因素)。

The structured approach provides transparency, drives a team approach, and increases the chance of solving the problem.

该结构化的方法提供了透明度,驱动了团队方法,并增加了解决问题的机会。

D1: Create a Team: Gather a cross-functional team of about 5 people with product/process knowledge, and have them gather information and data related to the problem or symptom.

第一步:建立团队:召集具有产品/工艺知识的大约5人小组去组建跨职能部门的团队,并让团队成员收集与问题/症状相关的信息和数据。

D2: Describe the Problem: Use the data and information to quantify and clarify the problem into a statement. Ask the 5W2H’s (who, what, where, when, why, how, and how many) for the problem.

第二步:描述问题:使用数据与信息去对描述的问题进行量化与澄清。针对问题,要用5W2H(何人、何事、何地、何时、为何、这样发生的,以及发生了多少)的方法。

D3: Develop Containment Plan: Define and implement interim containment actions to isolate the problem from any customer in the future.

第三步:制定围堵计划:定义并实施临时的围堵行动,以便将发生的此问题与未来的客户隔开。

D4: Determine and Verify Root Causes: Identify and verify all applicable causes and sources of variation that explain why the problem has occurred (special vs . common cause).

第四步:确定和并验证根本原因:确定并核实所有适用的原因和变异源,解释问题为什么发生了(特定原因与常见原因)。

D5: Verify Permanent Solutions: Collect data to confirm that the possible solutions will actually resolve the problem. Perform on a small-scale or “pilot” project first.

第五步:验证永久解决方案:收集数据以确认可能的解决方案将能够在实际中解决问题。先小规模或在“试点”项目上执行。

D6: Define and Implement Corrective Actions: Discuss and review results, and develop plan to implement best solutions or countermeasure.

第六步:定义与执行纠正措施:讨论并检查结果,制定执行最佳方案或者措施的计划。

D7: Prevention: Modify the management systems, operation systems, procedures and practices to prevent recurrence of this and similar problems.

第七步:预防问题再发生:修改管理体系、运营体系、程序和做法,防止类似的问题再次发生。

D8: Congratulate the team: Formally thank team members for their involvement. Use approaches that appeal to each individual member, as not everyone wants to be rewarded the same way.

第八步:团队庆祝:正式感谢团队成员的参与,针对个人,采用对其有吸引力的方法,因为不是每一个人都想要同样的奖励方式。

Some versions of 8D include a D0, making it 9 steps (which creates a little confusion).

有一些版本的8D会包括D0,使得8D有了9个步骤(这导致一些小的疑惑)

8D has become a standard methodology to improve processes, as it is much more prescriptive than A3 or PDCA.

由于8D远比A3或者PDCA方法要规范化,其已经成为改善流程的一套标准的方法。

The following improvement tools are often used within the 8D methodology:

在8D方法中,通常会使用到如下的工具:

-Ishikawa diagrams (Cause and Effect diagrams, C&E diagrams or Fishbone diagrams)

石川图(因果图、特性要因图,或鱼骨图)

-Pareto charts or Pareto diagrams

帕累托图

-5 Why’s

五个为什么

-5W and 2H (Who, What, Where, When, Why, How, How often)

5W2H(何人,何事,何地,何时,为何发生,怎么样发生,发生的频次)

-Statistical Process Control (SPC)

统计过程分析(SPC)

-Scatter plots or scatter diagrams

散点图

-Design of Experiments (DOE)

实验设计

-Check sheets

点检表

-Histograms or Capability Analysis

直方图或者能力分析

-Failure Modes and Effects Analysis (FMEA)

失效模式与影响分析(FMEA)

-Flowcharts or Process Maps

流程图

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