引文格式:禹程洪,朱杰,张亚宾,等.PEEK复合材料及其在风电滑动轴承中的应用[J].轴承,2023(6):20-25,76.
禹程洪1,2,朱杰3,张亚宾3,黄帅1 ,2,冯凯1,2
表1 不同材料组分的PEEK复合材料及其摩擦磨损特性
Tab.1PEEK composites with different material components and their friction and wear properties
表2 PEEK复合材料常见加工成型方法
Tab.2Common processing and molding methods for PEEK composites
表3 自润滑聚合物复合材料与金属基底结合方式
Tab.3Bonding mode of self-lubricating polymer composite with metal substrate
(a) 增强原理图[31] (b) 摩擦搭接工艺示意图[33]
(c) 通过预涂层提高抗剪强度[39] (d) 激光与复合材料表面相互作用机制[41]
图1 自润滑聚合物复合材料与金属基底结合方式
Fig.1 Bonding mode of self-lubricating polymer composite with metal substrate
(a) 结合强度测试工件
(b) PEEK复合材料滑动轴承
图2 添加金属铜的PEEK复合材料
Fig.2 PEEK composite with added metal copper
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YU Chenghong1,2,ZHU Jie3,ZHANG Yabin3,HUANG Shuai1,2,FENG Kai1,2
(1.National Engineering Research Center for High Efficiency Grinding,Hunan University,Changsha 410082,China;2.Key Laboratory of High-end Intelligent Equipment Key Components in Hunan Province,Hunan University,Changsha 410082,China;3 Hunan SUND Technological Corporation,Xiangtan 411101,China)
Abstract: Focusing on application of PEEK composites in sliding bearings,the comprehensive properties of PEEK composites are expounded,such as wear resistance,high temperature resistance and material compatibility,and the modification methods are summarized,such as surface modification,fiber reinforcement,particle filling and polymer blending.The reasons for faults are analyzed,such as scuffing and scoring in sliding bearings,and the necessity of studying the friction and wear properties of PEEK composites is proposed.The molding efficiency and product strength of PEEK composites produced by different molding methods are compared,and the advantages and disadvantages of injection molding,hot pressing molding,die pressing molding and winding molding are analyzed.Based on bonding mechanism between self-lubricating polymer composite and metal substrate,the shear strength of bonding interface obtained by mechanical interlocking method,chemical bonding method,reinforcement addition and laser treatment is compared.Combined with application of PEEK composites in equipments such as compressors,water pumps,magnetic pumps and high-temperature machinery,the feasibility of PEEK composite sliding bearings in wind turbine field is discussed.It is pointed out that the future design and development of PEEK composite sliding bearings should be carried out with the objective of service performances,combined with technologies such as intelligent maintenance and life prediction.
Key words: sliding bearing;wind turbine bearing;wind turbine;PEEK;composite;friction and wear;processing and molding;bonding form
中图分类号:TH133.31;TM315
文献标志码:B
DOI:10.19533/j.issn1000-3762.2023.06.003
收稿日期:2022-08-19;修回日期:2023-01-19
基金项目:湖南省创新型省份建设专项资助项目(2020GK2069)
作者简介:禹程洪(1998—),男,硕士研究生,主要研究方向为超声切割凝血手术刀,E-mail:yuchenghong@hnu.edu.cn。
通信作者:冯凯(1982—),男,教授,博士生导师,主要研究方向为超高速超精密关键部件与装备,E-mail:jkai.feng@gmail.com。
(编辑:侯万果)
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